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Metal Electrical Braided Sleeving Application Scenarios

2025-07-31

Metal electrical braided sleeves, with their unique conductivity, mechanical strength, and environmental resistance, offer irreplaceable application value in the following high-end fields:

1. Aerospace

Core Function: Electromagnetic shielding (EMI) and high-temperature protection. The tinned copper braid suppresses high-frequency interference while withstanding engine compartment temperatures exceeding 200°C.

Typical Applications: Aircraft avionics system wiring harnesses and spacecraft sensor circuit protection. Titanium alloy-reinforced sleeves also achieve lightweighting (increasing strength-to-weight ratio by 30%).

2. New Energy Vehicles and Power Systems

High-voltage wiring harness protection: Tinned copper braided sleeves are used in battery management systems (BMS) and charging stations, offering both vibration and electromagnetic interference resistance. In CATL projects, measured insulation performance improved by 40%.

Power Transmission: Flat metal braids are hydraulically crimped (12MPa) to ensure stable power transmission and require use with an antioxidant paste.

3. Precision Electronics and Communications Equipment

Signal Integrity: PTFE-composite tinned copper tubing is used in high-speed cables in data centers (such as 800G DACs), where its low dielectric constant reduces signal loss.

Miniaturization Requirements: The AI-controlled precision braiding process (0.01mm accuracy) is suitable for high-density PCB wiring.

4. Medical and Industrial Extreme Environments

Biocompatibility: Titanium alloy-coated tubing is suitable for implantable medical leads such as MRI equipment, preventing human rejection.

Corrosion Resistance: Stainless steel braided tubing in chemical equipment resists acid and alkali corrosion, extending its lifespan by more than three times.

Selection Tips: Automotive wiring harnesses require 150°C preheating for installation, while railway system terminations require 380°C constant-temperature soldering.
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News Details
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Company news about-Metal Electrical Braided Sleeving Application Scenarios

Metal Electrical Braided Sleeving Application Scenarios

2025-07-31

Metal electrical braided sleeves, with their unique conductivity, mechanical strength, and environmental resistance, offer irreplaceable application value in the following high-end fields:

1. Aerospace

Core Function: Electromagnetic shielding (EMI) and high-temperature protection. The tinned copper braid suppresses high-frequency interference while withstanding engine compartment temperatures exceeding 200°C.

Typical Applications: Aircraft avionics system wiring harnesses and spacecraft sensor circuit protection. Titanium alloy-reinforced sleeves also achieve lightweighting (increasing strength-to-weight ratio by 30%).

2. New Energy Vehicles and Power Systems

High-voltage wiring harness protection: Tinned copper braided sleeves are used in battery management systems (BMS) and charging stations, offering both vibration and electromagnetic interference resistance. In CATL projects, measured insulation performance improved by 40%.

Power Transmission: Flat metal braids are hydraulically crimped (12MPa) to ensure stable power transmission and require use with an antioxidant paste.

3. Precision Electronics and Communications Equipment

Signal Integrity: PTFE-composite tinned copper tubing is used in high-speed cables in data centers (such as 800G DACs), where its low dielectric constant reduces signal loss.

Miniaturization Requirements: The AI-controlled precision braiding process (0.01mm accuracy) is suitable for high-density PCB wiring.

4. Medical and Industrial Extreme Environments

Biocompatibility: Titanium alloy-coated tubing is suitable for implantable medical leads such as MRI equipment, preventing human rejection.

Corrosion Resistance: Stainless steel braided tubing in chemical equipment resists acid and alkali corrosion, extending its lifespan by more than three times.

Selection Tips: Automotive wiring harnesses require 150°C preheating for installation, while railway system terminations require 380°C constant-temperature soldering.